Stainless Steel Membrane, the Superior Separation Solution
Built from exclusive material and unique structural composition, Hyflux’s FerroCep® stainless steel membrane can withstand extreme operating conditions with ease compared to other membrane types. FerroCep® membrane tackles many industrial filtration needs where high concentrations of chemicals, suspended solids and contaminants often render other membrane separation methods ineffective. As a versatile membrane, FerroCep® membrane has been applied to many industries including food and beverage, textile, pulp and paper, oil and gas, metal and pharmaceutical with significant cost savings from production, energy consumption and wastewater discharge.
- High Temperature, pressure and pH tolerance
- Large diameter tubes
- No leakage due to welded seal connection
- Compatible with high solids, viscous streams
- Multiple module designs
- Impervious to mechanical shock
- Proven long service life
- Resistant to corrosion
- Sterilisable with steam
- Wide range of industrial applications
Durable and Tolerant to Extreme Conditions
With its unique proprietary material, FerroCep® membrane can function in extensive and extreme operating parameters such as high temperature, high pressure and extreme pH values. This allows FerroCep® membrane to have a wider range of applications for different industries.
FerroCep® membrane consists of multiple porous Type 316L stainless steel tubes acting as substrate. Using a patented process, the inner surface of the tube is coated with a titanium dioxide (TiO2) and permanently bonded onto the substrate. This enables FerroCep® membrane to operate at operation temperatures of up to 315°C and pressures of 10.3 bar.
Non-magnetic and extra low in carbon composition, the austenitic feature of the tube makes FerroCep® membrane chemically resistant, allowing it to handle extreme pH values. With high mechanical and chemical tolerance, FerroCep® membrane is highly durable with an average service life of 10 years or more.
Tubular, Wide Channel Configuration
With a tubular configuration, FerroCep® membrane is designed to have about 18mm of inner diameter which is significantly larger than typical inorganic tubular membranes. This allows industrial streams with extreme viscosity and high solid contents to pass through the membrane smoothly with no channel blockage. Not only does this benefit cleaning cycles, operating costs and membrane lifespan, it also minimises pre-filtration requirement which only requires screen filters to remove hard solid particles.
Cross-flow filtration configuration adds value to FerroCep® membrane’s wide channel, allowing the membrane to perform at lower water pressures, resulting in overall energy savings.
Leakage-free, Welded Seal Connection
Standard connection for membranes requires O-ring to enhance seal to prevent leakage. However, FerroCep® membrane tubes are welded together with stainless steel housing for leakage-free connection. Customisation of longer stainless steel membrane tubes of 1.5, 3 and 6 metres are also available for scalability, allowing effective space configuration of filtration area.
- Starch processing
- Fruit and vegetable processing
- Production of antibiotics, vitamins and amino acids
- Production of acids and bases
Product Clarification / Recovery
- Starch recovery
- Alkaline cleaner recovery
- Juice and syrup clarification
- Fermentation broth clarification
Emulsified Oil Wastewater Treatments
- Recycling of degreasing solutions
- Metal finishing wastewater treatment
- Radioactive waste treatment
- Mineral concentration and dewatering/rinsing
- Separation of PVA concentration from wastewater